Marine, Bridge, Port & Underwater Structures
Pile encapsulation systems and corrosion control for hostile marine environments
ISO 9001:2015 quality standards certified
Advanced product technology
Strong specification brand and relationships
Market-focused field engineering support
Excellent before and after-the-sale technical support and customer service capabilities
Rehabilitation & Stabilization for
Five Star Marine's easy-to-install systems can be used for permanent restoration of timber, steel or concrete piles. They can also be used on new structures acting as a barrier to the elements further extending their useful life.
Pile Encapsulation Systems
Five Star Value
Engineering & technical support
Pre-placement meetings
On-site support
Five Star Products provides a comprehensive support system including technical, specification and customer support.
From the planning stage to walking the site, our field engineering experts stay with a project until results are attained.
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Build on our strength
Five Star Marine has the total solution.
Port & Piers
Residential Marinas & Boat Houses
Dock & Bulkhead Structures
Mass Transit Structures
Five Star® PileFormTM F FRP (Fiberglass Reinforced Plastic) pile rehabilitation jackets are a cost-effective alternative to the high expense of driving new piles. For use in hostile marine environments where exposure to ice, floating debris, chemical pollution, oils, acids, salt water and where tidal action may occur. They come in a variety of styles and can be used around timber, steel or concrete pile.
Pile Restoration
PileFormTM W RetrowrapTM systems provide inshore splash zone and underwater corrosion protection to piles, pipelines and risers. Extend pile life by protecting them from deterioration caused by long-term immersion in seawater, freshwater, biological and chemical agents, and environmental UV, ozone and temperature variations.
Corrosion Control
When used with Five Star® PileFormTM F FRP jackets, these Five Star® cementitious and epoxy fill materials completely penetrate all voids and cracks in the pile resulting in a strong and stable pile that is resistant to the constantly harsh marine environment.
Fill Materials
Five Star® marine mortars and concrete have been specifically engineered for the underwater repair of concrete tanks, dams, hydraulic structures, concrete pile, piers, seawalls and marine structures. They are saltwater, chloride and sulfate resistant and come in hand pack and pumpable versions.
Mortars & Concrete
Versatile — Horizontal, Vertical or Overhead Installations.
There’s a Five Star Structural Concrete® repair solution
for every deteriorated or spalled concrete challenge including partial or full-depth repairs.
Return to service in as little as 2 hours with Five Star® Highway Patch for traffic area repairs.
Infrastructure Repair
Five Star® moisture insensitive gel adhesives set up quickly in damp and water-filled holes. Applications include the anchoring of rods, bars and bolts into concrete, as well as setting ports and filling cracks in steel, concrete and masonry. For underwater or tidal zone placements, use Five Star® Splash Zone to protect metal, wood and concrete against corrosion and from salt or fresh water.
Coatings, Adhesives & Gels
Five Star® PileFormTM ABMs (articulating block mats) are manufactured with sturdy geo-fabric panels that form rectangular concrete blocks to control soil erosion in extremely hostile marine environments. Useful tools for underpinning and providing scour protection, these revetments can be cast under water or in-the-dry.
Erosion Control
Systems, Fill Materials & Accessories
No down time
Extend the life of your existing piles — without replacing them.
APPLICATIONS
No redirecting traffic
Don't replace.
RESTORE!
PileFormTM F FRP
Fiberglass Reinforced Plastic pile rehabilitation jackets
Pile restoration and protection systems for use in hostile marine environments exposed to ice, floating debris, chemical pollution, oils, acids, and salt water
Eliminate the need to drive new piles.
Traditional Shapes
Specialty
Shapes & Sizes
ICE BREAKERS,
COMPOUND ANGLES, OVALS, OCTAGONALS, TRANSITION COLLARS
PileFormTM W RetrowrapTM
Corrosion protection wraps for inshore splash zone and underwater piles, pipelines, and offshore oil and gas risers
Durable multi-layer construction
Easily removable for inspection
Save hours
of diver & rigging time
ONE-PIECE INSTALLATION CONFORMS TO ANY SIZE AND SHAPE
Don't replace.
RESTORE!
Won't disturb the mudline
Less invasive to the wildlife
Safe for use in marine environments
Sales & Support
James Tate
General Manager
*Required
Call for Estimate or to Place an Order
Pumpable for very tight clearances when grouting tendons and cables. Five Star® Special Grout 400 is a cement-based, nonmetallic, non-shrink, thixotropic fluid grout specifically formulated for the grouting of cables and tendons requiring corrosion protection.
Bridges/Post Tension