Marine, Bridge, Port & Underwater Structures   

Pile encapsulation systems and corrosion control for hostile marine environments

Why Five Star?

ISO 9001:2015 quality standards certified

Advanced product technology   

Strong specification brand and relationships   

Market-focused field engineering support

Excellent before and after-the-sale technical support and customer service capabilities 

Rehabilitation & Stabilization for
 
 

Five Star Marine's easy-to-install systems can be used for permanent restoration of timber, steel or concrete piles. They can also be used on new structures acting as a barrier to the elements further extending their useful life.

Pile Encapsulation Systems

Five Star Value

Engineering & technical support

Pre-placement meetings

On-site support

Five Star Products provides a comprehensive support system including technical, specification and customer support.

From the planning stage to walking the site, our field engineering experts stay with a project until results are attained.

If you are a government entity: 
We provide systems that are completely made in the USA.

We will never sell or distribute your information. 
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Contact us now for a quote.

Copyright © 2020 Five Star Products, Inc.

Build on our strength

Five Star Marine has the total solution.  

Port & Piers

Residential Marinas & Boat Houses

Dock & Bulkhead Structures

Mass Transit Structures

Five Star® PileFormTM F FRP (Fiberglass Reinforced Plastic) pile rehabilitation jackets are a cost-effective alternative to the high expense of driving new piles. For use in hostile marine environments where exposure to ice, floating debris, chemical pollution, oils, acids, salt water and where tidal action may occur. They come in a variety of styles and can be used around timber, steel or concrete pile.

Pile Restoration

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PileFormTM W RetrowrapTM systems provide inshore splash zone and underwater corrosion protection to piles, pipelines and risers. Extend pile life by protecting them from deterioration caused by long-term immersion in seawater, freshwater, biological and chemical agents, and environmental UV, ozone and temperature variations.

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Corrosion Control

Corrosion Control

When used with Five Star® PileFormTM F FRP jackets, these Five Star® cementitious and epoxy fill materials completely penetrate all voids and cracks in the pile resulting in a strong and stable pile that is resistant to the constantly harsh marine environment.

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Fill Materials

Pile Jacket Epoxy Grout LV Fill Material

Five Star® marine mortars and concrete have been specifically engineered for the underwater repair of concrete tanks, dams, hydraulic structures, concrete pile, piers, seawalls and marine structures. They are saltwater, chloride and sulfate resistant and come in hand pack and pumpable versions.

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Mortars & Concrete

Versatile — Horizontal, Vertical or Overhead Installations.
There’s a Five Star Structural Concrete® repair solution
for every deteriorated or spalled concrete challenge including partial or full-depth repairs. 

Return to service in as little as 2 hours with Five Star® Highway Patch for traffic area repairs.

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Infrastructure Repair

Five Star® moisture insensitive gel adhesives set up quickly in damp and water-filled holes. Applications include the anchoring of rods, bars and bolts into concrete, as well as setting ports and filling cracks in steel, concrete and masonry. For underwater or tidal zone placements, use Five Star® Splash Zone to protect metal, wood and concrete against corrosion and from salt or fresh water.

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Coatings, Adhesives & Gels

Five Star® PileFormTM ABMs (articulating block mats) are manufactured with sturdy geo-fabric panels that form rectangular concrete blocks to control soil erosion in extremely hostile marine environments. Useful tools for underpinning and providing scour protection, these revetments can be cast under water or in-the-dry.

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Erosion Control

Systems, Fill Materials & Accessories

No down time

Extend the life of your existing piles — without replacing them. 

APPLICATIONS

No redirecting traffic

  • High abrasion and impact resistance
  • Available in permanent reusable varieties that can be assembled topside or in the water
  • Interlocking tongue and groove closures available for any pile size
  • Lightweight for easy maneuvering by divers
  • Can be gel coated to virtually any color to blend with natural surroundings
  • Non-corrosive
  • Lengths from 1 to 25 feet
  • Specialty jackets up to 32 feet in diameter
  • Handmade in the USA

Don't replace.

RESTORE!

PileFormTM F FRP

Fiberglass Reinforced Plastic pile rehabilitation jackets

Pile restoration and protection systems for use in hostile marine environments exposed to ice, floating debris, chemical pollution, oils, acids, and salt water

Eliminate the need to drive new piles.

Traditional Shapes

Specialty
Shapes & Sizes

ICE BREAKERS,
COMPOUND ANGLES, OVALS, OCTAGONALS, TRANSITION COLLARS

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  • High abrasion resistance
  • Convenient one-piece installation: no primer, filler or tapes
  • Full-length flange closure for easy installation
  • Provides active protection with environmentally safe corrosion inhibitors
  • Totally UV-resistant

PileFormTM W RetrowrapTM

Corrosion protection wraps for inshore splash zone and underwater piles, pipelines, and offshore oil and gas risers

Durable multi-layer construction

Easily removable for inspection

Save hours
of diver & rigging time

ONE-PIECE INSTALLATION CONFORMS TO ANY SIZE AND SHAPE

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Don't replace.

RESTORE!

Won't disturb the mudline

Less invasive to the wildlife

Safe for use in marine environments

Sales & Support

James Tate
General Manager

Jim Stubbs
Sr. Engineering Sales Support Technician

*Required

Call for Estimate or to Place an Order

Pumpable for very tight clearances when grouting tendons and cables. Five Star® Special Grout 400 is a cement-based, nonmetallic, non-shrink, thixotropic fluid grout specifically formulated for the grouting of cables and tendons requiring corrosion protection.


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Bridges/Post Tension